The EU Just Made Your Packaging Supplier's Chemistry Your Compliance Problem

PPWR Is Not a Packaging Problem. It's a Traceability Problem.
On 12 August 2026, the EU Packaging and Packaging Waste Regulation (Regulation (EU) 2025/40) became applicable.
Most of the coverage focused on recyclability and recycled content requirements. Although PPWR’s general recyclability requirement now applies, the detailed design-for-recycling criteria and recycled-content targets generally begin applying from 2030 or later.
That is not the part that matters this quarter.
The part that matters is Article 5. Since 12 August 2026, food-contact packaging cannot be placed on the EU market if it contains PFAS at or above the regulation’s limits: 25 ppb for any individual PFAS measured by targeted analysis, 250 ppb for the sum of PFAS measured by targeted analysis, and 50 ppm for PFAS, including polymeric PFAS. Total fluorine above 50 mg/kg triggers further substantiation to determine how much of that fluorine comes from PFAS. There is no stock-exhaustion period for packaging manufactured before the application date but placed on the market afterward. Packaging placed on the market before 12 August 2026 may remain there, and there is no exception for packaging containing recycled material.
For food and beverage manufacturers, the consequential detail is not the threshold. It is who has to prove it.
For branded sales packaging, responsibility usually follows the filler or brand owner
Under PPWR, the “manufacturer” is not necessarily the company that physically produces the empty packaging. For sales and grouped packaging, it will normally be the company that completes the final processing steps, fills the packaging and places the packaged product on the EU market. When packaging or a packaged product is designed or manufactured under a company’s name or trademark, that company will generally be treated as the manufacturer. Different rules can apply to micro-enterprises and to transport, service and primary-production packaging.
For branded sales packaging, that means the food producer or filler will usually be responsible for the conformity assessment, technical documentation and EU Declaration of Conformity—not the converter that supplied the packaging material. The same principle can apply to retailers and importers that place private-label packaged products on the market. Where the filler or brand owner is the PPWR manufacturer, the converter’s documentation supports, but does not replace, the manufacturer’s conformity assessment. A supplier contract cannot change who qualifies as the manufacturer under PPWR, although it can allocate testing, warranty and indemnification responsibilities between the parties.
Packaging suppliers are not off the hook. They have to hand over the technical information you need. But their certificate of analysis is evidence, not conformity. It is an input to your file. By drawing up the declaration, the manufacturer assumes responsibility for the packaging’s compliance.
This is a familiar pattern to anyone who has lived through allergen or foreign-body controls. The supplier makes a claim, and you are accountable for verifying it, applying it, and reproducing the proof on demand. What is new is that it now applies to a material class most quality systems have historically treated as a purchase order line rather than a controlled ingredient.
Where the paper trail actually breaks
Most manufacturers already have the front half of this. Procurement collects supplier documentation. Quality reviews it. It goes in a folder, or a shared drive, or a supplier portal.
The break happens downstream, and it shows up in one question:
A supplier notifies you that a specific packaging lot exceeded a PFAS limit. Which finished batches did that lot go into, and where did they ship?
If answering that requires pulling paper receiving logs, cross-referencing a spreadsheet of pallet IDs, and calling the line supervisor who remembers when the changeover happened, you do not have a traceability system. You have an archaeology project, and you are running it under a recall clock.
That exact lot-to-finished-batch connection is not expressly required by PPWR. PPWR requires packaging to bear a type, batch, serial number or another element allowing it to be identified. It also requires economic operators to identify the businesses that supplied them with packaging or packaged products and the businesses to which they supplied them. Regulation (EC) 1935/2004 imposes corresponding supply-chain traceability requirements for food-contact materials. These rules do not explicitly prescribe an internal packaging-lot-to-finished-batch genealogy system, but that connection is often necessary to scope corrective action efficiently and may also be required by certification standards or customers.
PPWR does not expressly require that internal genealogy, but it increases its operational value by adding a new class of packaging claim that can fail. When a chemistry claim fails, every finished batch that consumed the affected packaging lot may need to be investigated.
What a defensible record looks like
Four capabilities separate a system that survives an audit from one that generates a corrective action.
1. Conformity data attached to the material, not to a folder.
PFAS status, declaration reference, test evidence and expiry belong on the packaging material master, versioned, with a clear link to the supplier lot it applies to. A declaration is tied to a packaging type, but it must be kept current, so the file needs a change history rather than a save date.
2. Verification at receiving, enforced by the system.
Packaging arrives without valid documentation more often than anyone would like to admit. The control is to make lot status a gate. Receipt records the supplier lot and its conformity evidence, and material without it is quarantined by the system rather than by a sticker someone remembers to apply.
3. Genealogy from packaging lot to finished batch.
Every consumption event, meaning every changeover, every roll splice and every partial pallet, should be captured against the batch running at that moment. Automatic capture at the line beats manual entry, because manual entry is where changeover records go to die. The output you want is a complete bill of lots in both directions: from a finished batch back to every packaging lot consumed, and from a packaging lot forward to every batch and shipment it touched.
4. Retrieval measured in minutes.
The practical test of a traceability system is not simply whether the data exists. It is how long it takes to assemble that data into something you can hand to an auditor or regulator. Some certification standards impose specific retrieval targets. IFS Food v8, for example, requires finished-product-to-raw-material-and-customer traceability to be completed within four hours. Manual systems can make that target difficult to meet without disrupting other work.
What to do next
If you package for the EU market, three moves are worth making now.
- Inventory your exposure. Which SKUs use food-contact packaging with grease- or moisture-barrier treatments, such as moulded fibre, coated board, paper-based service ware and barrier films? That is where PFAS use has historically concentrated.
- Audit the record, not the folder. Take one finished batch from the last 90 days and trace it back to every packaging lot consumed. Time it. That number is your real compliance posture.
- Close the gap where it is, not where it is convenient. If the failure is upstream, it is a supplier qualification problem. If it is on the plant floor, it is a data capture problem, and no amount of supplier documentation will fix it.
PFAS is one of the first major PPWR requirements to create a new documentation and verification challenge. Recycled-content thresholds, detailed recyclability performance grades and harmonised labelling requirements follow in later phases. Each one adds another supplier claim that has to be verified on receipt, applied in production and reproduced on demand. Manufacturers who treat this as a one-time documentation exercise will do it again in 2028, and again in 2030. Manufacturers who build the trace path once will absorb each new requirement as a data field.
TrakSYS gives manufacturers the operational record that makes that possible: material and lot control enforced at receiving, automated genealogy from packaging lot to finished batch, and audit-ready retrieval without a manual reconstruction. It is the same system of record that already governs your ingredients. Packaging simply joins it.
This article is provided for general information and does not constitute legal or regulatory advice. Manufacturers should confirm their specific obligations under Regulation (EU) 2025/40 with qualified counsel.
FAQs
Responsibility sits with whoever markets the packaging under their own name or trademark. In most cases that is the food producer or brand owner, not the converter that physically made the packaging. Retailers and importers selling private-label products carry the same obligation. Supplier contracts cannot transfer it.
No. A supplier CoA is evidence that feeds your technical documentation. It is not a Declaration of Conformity. Under PPWR, the manufacturer draws up and signs the EU Declaration of Conformity, maintains the technical file behind it, and produces both on request. The signer carries personal liability.
Since 12 August 2026, food-contact packaging cannot be placed on the EU market if it contains PFAS at or above three limits: 25 ppb for any individual PFAS measured by targeted analysis, 250 ppb for the sum of PFAS measured by targeted analysis, and 50 ppm for PFAS, including polymeric PFAS. Total fluorine above 50 mg/kg triggers further analysis or documentation to determine how much of that fluorine comes from PFAS.
Not directly. PPWR requires packaging to carry a type, batch or serial identifier that links it to its Declaration of Conformity. The obligation to connect that identifier to your finished goods comes from Regulation (EC) 178/2002, Regulation (EC) 1935/2004 and GFSI-benchmarked schemes such as BRCGS. In practice you need both, because a failed supplier claim is only actionable if you can scope which batches consumed the lot.
There is no grandfathering for the substance limits. Packaging manufactured before 12 August 2026 still cannot be placed on the EU market if it exceeds the PFAS thresholds. Packaging already placed on the market before that date may remain there. Confirm the treatment of your own inventory against current Commission guidance.
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